Working on a design for a new, low-table. Always fun to put together a scale model prior to any build…
Wrapping up the High Backed Stool (HBS) with some wedges, pegs, and a smattering of glue. Definitely still a prototype, i.e. she could use some adjustments on seat size (larger), width of crest (wider) and placement of spindles (in a better place). But hey, that’s how it goes. It would actually fit a younger human quite nicely-or a small older human. Either way I’ve got some adjustments to make. The nice thing with chairs/seating is that the moment you sit down, you know whether it works for you. In this case-it didn’t but onward…
Pegging up the crest to the back spindles.
…And senior portraits…
From square to octagon.
Deciphering the undercarriage.
Who needs fatigue mats when you have a floor of plane shavings?
The essential pre-assembly. I’ll need to size and shape the back rest and spindles and determine the best way to attach the two. At this point, pegged dowels make more sense than trying to bore out mortises in the crest. We’ll see what happens.
Progress has been somewhat slow on the Backed High Stool project, but I’ll blame my FT job for getting in the way of that. Last time I left off with the laminated Ash crest drying in the form. My first attempt at cold bent lamination. It came out just fine-I could have used a bit more glue and taken more time to ensure that each laminate was completely flat but none-the-less, I was happy with the result. The next one I do, I’ll make about 1/4″ thicker as I feel this one is too thin to mortise the spindle directly into it and so I’ll have to change the design slightly to affix the crest against rather than on top of the stool back spindles.
Here’s the template I’m using to get the basic shape of the stool laid out. I also need to increase the overall size by a few square inches moving forward to better accommodate both the back spindles/crest and arm rest.
All the holes are drilled using the resultant angle method from “Chairmaker’s Notebook”, by Peter Galbert.
And rounding out the edges.
This part is always fun-and a good workout using the travisher and drawknife to shape the seat.
Smoothed out with a little sandpaper. Next up will be shaping the legs and fitting them to the seat and after that, working on the crest spindles and arm rest spindles.
…either way, I’m working on a tall stool with a back/crest rail and armrest and I suspect it’s going to teach me a thing or two. This kind of ups the level a bit as I’ve yet to build a stool that has any kind of back support. Or an armrest for that matter. I’m building this for my mom to use while cooking in the kitchen. The idea is to have something to sit at while working at the center island that’s easy to get in and out of and still provides just the right amount of support without getting in the way. To kind’ve facilitate that, I’m adding an armrest on the right-hand side and although I don’t need to put in a footrest for structural stability, I think it’ll be nice to have one for exactly that-a footrest, otherwise her feet won’t have anywhere to sit. I guess that’s why they call it a footrest…
For material, I’m using a plank of Ash that’s been sitting around for a year or so. I had wanted to use some of the Black Walnut we cut up over a year ago, but as it stands, it’s stacked and stickered at the very bottom and in the far back of our growing woodpile inside our temporary, makeshift air-drying structure a.k.a. the old rusty horse trailer. We are in the process of building a solar kiln and pole barn for storage but until that’s done, the older planks that we cut with the chainsaw mill are left to dry.
So back to the Ash. I really like the idea of building different pieces of furniture from one board/plank. I even came up with a name for this new line of furniture which I’m trademarking right here and now. I call it Whole Tree Furniture or better known as my WTF Line.
The Ash plank was about 72″x9″x2″. Due to the width I had to laminate the seat blank together. From there I rough dimensioned all the pieces on the table saw. My table saw is a work horse but the more I use it the more I convince myself that I’d rather be using only hand tools. Or, or, I could sell it and get a good bandsaw instead. We’ll see what the gods have fated for me. I still have to square everything by hand which will take a few days and a lot of blade sharpening. Here’s my best Cubist representation of a three legged, backed stool with arm rest (what’s up Picasso?):
I wanted to use a curved crest for this particular design and I didn’t want to cut it out of a big square piece of wood with all the requisite waste. So, using the plans from, “The Anarchist’s Design Book”, I built a curved form out of MDF. Again, back to the table saw but secretly wishing for a bandsaw, I cut 5, approximately 1/8″ thick pieces from the Ash to then laminate back together in the MDF form. I may try steam bending down the road but for now I’m trying out cold bent lamination.
And here’s the crest in the form. That’s all the farther I got yesterday-more next Sunday on the progression. That’s a lot of clamps.